1.44 GWh in energy savings with FabriCare

The IBS Paper Performance Group, technology leader in paper machine optimization, has successfully started up a traversing FabriCare ultra-high-pressure cleaning system at a customer’s site. Following a comprehensive audit of the vacuum systems on the packaging paper machine, the previous standard wire suction system was replaced with FabriCare. This measure eliminated the need for a 180 kW vacuum pump entirely, including the associated maintenance and spare part costs. This results in enormous energy savings of 1.44 GWh per year - while maintaining or even improving product quality and a return on investment in just a few months.

FabriCare cleaning systems guarantee perfect cleaning and consistent performance of machine clothings in the forming and drying section throughout their entire service life, while keeping operating costs to a minimum. In the wet end, the system not only minimizes water consumption but also significantly improves machine hygiene by preventing spray mist and the resulting deposits. Customers also benefit from reduced chemical consumption as well as significant energy savings achieved by eliminating or reducing the vacuum of suction boxes.

In addition to its application in the wet end, the IBS Paper Performance Group also offers FabriCare DryEnd, a specialized solution for drying fabrics. This system ensures consistent performance of the fabric throughout its entire service life and results in fewer web breaks, an optimized moisture cross-profile, and improved heat transfer. Another key advantage is the elimination of manual cleaning tasks: This not only reduces production downtime but also completely eliminates health risks for personnel caused by exposure to hot environments.